
Mills 41 sails
Every sail for the Mills 41 on one page. Fixed prices on cruising sails you can buy today, racing sails by quote, and the upgrades that matter offshore. All sized to the Mills 41 rig.

Fixed price. Add to cart.
Made to measure for the Mills 41 in named Dimension-Polyant cloth. Pick the cloth and options, check out, and we confirm your measurements before anything is cut.


Furling genoa
Size (LP)
110% recommended from the rated headsail on 2 ORC certificates.
UV cover colour
Main and 110% genoa together: A$12,755 in Dimension-Polyant Optimum Cruise. Add both to the cart and they ship together.
Also sized to your rig
Racing sails by quote.
We design racing sails for the Mills 41 to order, in film laminates and membranes. Tell us how you race and a sailmaker sends you a quote and sail plan.
Two-year warranty on racing sails. Build time is about 4 weeks for laminates and 6 for membranes, delivered worldwide.
Get a racing quoteSails for the long way round.
Passage making asks more of a sail: weeks on the boom, sun and chafe, and a third reef when it blows. Here is how the Mills 41 wardrobe changes when you leave the coast.





Optimum Cruise
Dimension-Polyant's cruising Dacron and our best value.
- Mainsail
- A$7,447
- Genoa 130%
- A$6,215
C-Breeze
Tighter weave of higher tenacity fibres. Resists stretch and lasts longer.
- Mainsail
- A$9,653
- Genoa 130%
- A$7,909
Hydranet Radial
Dimension-Polyant's offshore cloth, woven with Dyneema, with panels that follow the loads. Built for ocean miles.
- Mainsail
- A$19,322
- Genoa 130%
- A$15,950
Hydranet and offshore builds go through a short quote so we can talk through your passage. Catalogue sails carry a 12-month warranty; custom and racing sails carry two years.
Mills 41 rig
These are the published rig dimensions. Boats change over the years, so we check your own measurements before we build, and tell you before design starts if a change moves the price.
| Mainsail luff (P) | 16.58 m |
|---|---|
| Mainsail foot (E) | 5.91 m |
| Fore triangle height (I) | 16.97 m |
| Fore triangle base (J) | 4.76 m |
| Mainsail area | about 57.3 m² |
| Genoa 130% area | about 52.5 m² |
| Length overall | 12.50 m |
| Rig | Masthead sloop |
Questions about Mills 41 sails
How much is a new mainsail for a Mills 41?
From A$7,222 (US$4,140 in the US) in Dimension-Polyant Optimum Cruise with a full head batten and three leech battens, or A$7,447 with four full battens. C-Breeze costs more.
What size genoa does a Mills 41 need?
Mills 41s racing under ORC carry a headsail of about 43.8 m², about 103% LP on this rig (median of 2 certificates). That makes it a non-overlapping jib boat, so a 110% furling headsail (about 44.4 m² on this boat) is the closest match to how it is designed to sail. A bigger overlapping genoa may not sheet well on this deck. A 110% genoa in Optimum Cruise is A$5,308 (US$3,045 in the US).
Can I race in cruising sails?
Yes, plenty of club racers do. If results matter, a laminate main and headsails hold their shape far longer: ask us for a racing quote.
How long does it take?
Cruising sails take about 4 weeks to build, then ship express. Racing laminates take about 4 weeks and membranes about 6 once the design is signed off.
Do the prices include GST and shipping?
A$ prices include GST. US$ prices are before local taxes and duties. Shipping is added at checkout: A$75 in Australia, about US$75 plus duty prepaid to the US.
A$ prices include GST. As a proudly Australian company we keep our tax here, and Australian businesses paying their tax help support Australian sport. US$ prices are before local taxes and duties.
