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Step 1 of 14

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Sail Basics

This allows us to work out which questions to ask you during the measure. If at any point you'd like to leave the form and come back to it later, pressing save for later will email you a link you can come back to for 30 days.
(Your name, it's not always the boat owner)

Ratings & One-Design

Are we building to one-design rules?
Are we building to a current Handicap or Rating
If you don't want to re-submit (and pay for) a new or amended handicap you may want us to build to the existing
Do you intend to keep your rigging the same for this new sail?
Sometimes our customers want to switch to a square top or make other changes. If so, you can let us know here and we'll ask further questions in design. Answer all of today's questions as the boat is today.
Do you have a backstay?
Do you have a 'black band' for handicap or class
This is the black band at the top of your mast, you may be able to hoist your halyard past it.

Halyard Measurements

Please Check

Take a moment to make sure your boom is at the height you like it before performing the following major measurements.

  • Use Kicker/Vang/Topper to elevate your boom to the preferred operating height. Having the boom to high or to low will impact your leech measurements.
  • Move your outhaul car to it's most aft/longest position (you may want to remove your clew attachment at this point).
  • Make sure your measuring tape can take a straight path to the outhaul attachment.

Boom Position Confirmation*
Connect the tape to the main halyard and hoist to max height. Measure to the top surface of the boom.
From Max Hoist, with the boom at the correct height, and the outhaul at max length, measure max leech length, distance from max hoist to the bearing point of your outhaul.
Now hoist so that the halyard is at the black band height. Measure to the top surface of the boom.
With the halyard still at the Black Band height, with the boom at the correct height, and the outhaul at black band length, measure max leech length

Boom Length Measurements

All measurements are taken from the back surface of the mast. If you have an external mast track, they're still taken from the back surface of the mast.
Back of mast to longest point of boom. This helps us with clearance of backstay.
Gap between the end of the boom and the backstay. Measure the distance from the longest (most aft) point of boom to backstay.
This is the distance from the back surface of the mast, to the bearing point of the outhaul when it is at maximum length. This should be the same setting you used for max leech.
This is the distance from the back surface of the mast, to the bearing point of the outhaul when it is at black band length. This should be the same setting you used for max leech.

Main Tack

Tack height and set back allow us to centre the tack attachment on your new sail perfectly in space.
For context, let's start with a tack photo. If your sail is stacked, do your best. Try to include from the mast gate (if you have one), down to the top surface of the boom and include the tack attachment point. Take a couple of photos if that's easier.
Drop files here or
Max. file size: 4 MB, Max. files: 3.
    Main Sail Tack Attachment
    How does the tack of your mainsail attach to your rigging?
    Tack Diagram
    Height from back surface of mast to the tack bearing point. Steel Ruler - Measure from the back edge of your mast to the tack shackle pin under a bit of tension as if the sail were hoisted. If you have an external mast car track, still measure from the back surface of the boom.
    Height from top surface of boom to pin. Steel Ruler - Measure from the top of your boom to the tack pin height. This means, when the sail is hoisted where the shackle pin would naturally seat on the sail fitting.
    Measure the height from the top surface of the boom/gooseneck to the top opening of the mast gate. This allows us to tailor the sail tack nicely.
    How does your main foot attach to your boom?*
    Distance from the back surface of the mast to the opening of the boom track gate in mm.

    Reefing & Cunningham

    How Many Reefs For this Main We're Building
    You may have more or less than the current main based on the application of the new sail.
    Which Side Does Your Cunningham Attach
    A picture tells a thousand words, take a quick picture of your cunningham attachment.
    Max. file size: 256 MB.
    Current Cunningham Attachment Type
    If you've taken a good photo and you're unsure, leave this blank.

    A picture tells a thousand words, take a quick picture of your reef attachment.
    Max. file size: 256 MB.
    Current Reef Attachment Type
    If you've taken a good photo and you're unsure, leave this blank.

    Length of webbing between dog bone rings.
    The diameter of the dog bone rings.
    From Back of Mast to loading point of reefing point. Find a reefing point, and measure from the back surface of the mast to the bearing point of the reef. This might be where the hook for the cunningham would sit, or it might be where the middle of the dog bone sits within the sail.

    Luff Attachment

    How does your main luff attach to your mast?

    Slug At Top
    Would you like a slug at the top (head) of your main, or leave luff bolt rope only.
    Will you measure the slides/bolt rope, or the track
    While you can measure the internal track diameter, or the slug/rope, knowing which one you used helps our numbers.
    (Leave blank if you have a bolt rope with no slugs) This is the widest part of the car or slug as it sits in the mast track. If it's a round slug, then it will be the diameter of the slug. If it's a flat based slug, then it will be the maximum width of the base.
    This is the width of the neck of the slide as it comes out of the mast. (Leave blank if you have a bolt rope with no slugs)
    Please also note if you used a drill bit to size the track, or calipers to measure the luff rope.
    If you have identifyling marks on the slides or slugs, including brands and or code numbers, please put them here.
    If you have slugs or cars on your mainsail, please take a photo with a ruler of the back of your mast to the leading edge of the sail cloth as it would be if hoisted.
    Max. file size: 256 MB.
    If you have slugs or cars, please measure the distance from the back surface of the mast to the leading edge of the sail fabric.
    Clew Diagram
    How does your Mainsail Clew Attach?
    This is typically the inner width of the shackle that holds the sail to the outhaul. Calipers/Steel Ruler - Please measure the inside gate of the shackle that attaches to your clue. This width allows us to make sure your exisiting hardware will be compatible with the sail hardware & thickness.
    What is the circumference of your boom. This will allow us to build you a custom clew strap for your boom.
    Please take a side on photo of your boom with clew attached. Frame the photo to include; the end of the boom, the underside of the boom, and the corner of the sail all in the same shot if possible.
    Drop files here or
    Max. file size: 5 MB, Max. files: 3.

      Mast Bend

      To generate a correct Luff Curve, we take a side on image of your boat and map a 2D luff curve. Find a place to get side on to your boat, perpendicular to the mast. It's ok if it's at the marina and there are other masts in the image.
      Mast Bend Example
      Take a photo of your mast with no backstay (just pre-bend). Upload a couple of photos if you're not sure.
      Drop files here or
      Max. file size: 256 MB, Max. files: 3.
        Tension your mast to Max Backstay, (max bend), and take a photo side on.
        Drop files here or
        Max. file size: 256 MB, Max. files: 3.
          Finally, tension your back stay to your average setting (what you might have on in 12 knots), and photograph.
          Drop files here or
          Max. file size: 256 MB, Max. files: 3.
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